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SAE AS22759/32 - 35

AERO 44 600V Single Core Shielded Primary Wires

Application

  • Hook up and signal wire and cable used in aircraft, avionics, military electronics, satellites, helicopters, ships, mass transit, offshore platforms, and automobiles.

Product Construction

  • Conductor : Annealed Tinned Copper Conductor
  • (Optional : Silver Coated Copper Conductor / Nickel Coated Copper Conductor)
  • Insulation : Radiation Cross-Linked Specially Formulated Polyalkene Extruded
  • Shielding : Annealed Tinned Copper.
  • Outer sheath :Radiation Cross-Linked Improved PVDF (Polyvinylidene Fluoride)
  • Single core
  • Color : As Per Customer Order.

Technical Data

  • Temperature Range :
    i) Tin Plated Conductor : -65˚C to + 150˚C
    ii) Silver or Nickel Plated Conductor : -65˚C to + 200˚C
  • Voltage Rating(Thin wall) : 600V, light weight
  • Tensile Strength : 28 N/mm2
  • Elongation of Insulation : 230%
  • Shrinkage,200˚C : < 1%
  • Low Temperature Bend : -65˚C [-85˚F]
  • Flammability : Pass
  • Resistance : Pass (fuels, oils,solvents)
  • Smoke/Toxicity Index :
    i) Smoke index : 6 per meter of wire
    ii) Toxicity index : 0.8 per meter of wire
    iii) Oxygen index : 30% Oxygen
    iv) Temperature index : > 300˚C [572°F]
  • Standards :
  • MIL-W-81044, MIL-C- 27500, MIL-C 7078 MIL -W- 16878, MIL-W-22759,
  • MIL STD-104, MIL-STD-681, MIL-STD-1916
  • VG 95218 Parts 20, 21, 22, 23 and 1000.
  • MSV34401
  • BS G210, BS 4066
  •  TDE 74/P/74 and TDE 75/R/6
  • S424 14751
  • Def – Stan. 61-12 Part 18 Issue 4 / Part 26 Issue 3
  • NFC 32070
  • NES 714, NES 715
  • ASTM E 595
  • NEMA WC 27500

Features

  • Insulation does not shrink in hostile working environment .
  • AERO 44 wires have 40% greater cut though resistance than some of the thickly insulated wires.
  • Dual wall constructions.
  • 600, 1000 and 2500 voltage rating.
  • Small size and light weight.
  • No melting or dripping due to prolonging excess heat, because of EBXL process.
  • Resistance to soldering iron & over load.
  • Excellent chemical resistance to many acids, carbon solvents, fuels, lubricants, missile fuels, oxidizers etc.
  • Temperature rating -65°C to + 200°C [-85°F to + 392°F] stable installed performance in very hot, extremely cold and available with low outgassing characteristics for use in an environment of high vacuum and high temperature.
  • Outstanding electrical arc tracking resistance in wet and dry conditions.
  • Very low toxic.
  • Prevents cold flow of the insulation.
  • Excellent scrape abrasion.
  • Good flexibility.
  • RoHS Compliant.

Part Number Wire Size Cross Section
Area		 No.of
Strands		 Diameter of
Single Wire
(Nom.)		 Overall Diameter
(Nom.)		 Cable Weight
(Max.)
(AWG)  (Sq.mm) (Nos.) (mm) (mm) (kg/km)
44G40087XXYY 30 0.051 7 0.10 1.49 5.20
44G40086XXYY 28 0.08 7 0.13 1.57 5.80
44G40085XXYY 26 0.13 19 0.10 1.59 6.84
44G40084XXYY 24 0.20 19 0.13 1.85 8.63
44G40083XXYY 22 0.33 19 0.16 2.03 10.71
44G40082XXYY 20 0.52 19 0.20 2.28 14.73
44G40081XXYY 18 0.82 19 0.25 2.64 20.68
44G40080XXYY 16 1.31 19 0.29 2.81 24.55
44G40079XXYY 14 2.08 19 0.36 3.24 34.08
44G40078XXYY 12 3.31 37 0.32 3.72 47.77

 

Note : XX* : Please add last two digits in the part number as per the colour code given hereunder replacing XX while ordering
Red – 01 Yellow – 02 Blue – 03 Black – 04 Green – 05 Grey – 07 Brown – 08 White – 09 Orange – 10 Violet – 11

 

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