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MIL-C-7078/2

AERO 44 1000V Single Core Dual Wall Insulated Shielded Primary Wires

Hook up and signal wire and cable used in aircraft, avionics, military electronics, satellites, helicopters, ships, mass transit, offshore platforms, and automobiles.

Conductor : Annealed Tinned Copper Conductor
(Optional : Silver Coated Copper Conductor / Nickel Coated Copper Conductor)
Insulation : Dual Wall Radiation Cross-Linked Specially Formulated Polyalkene Extruded & Radiation Cross-Linked Improved PVDF (Polyvinylidene Fluoride)
Shielding : Annealed Tinned Copper.
Outer sheath :Radiation Cross-Linked Improved PVDF (Polyvinylidene Fluoride)
Single core
Color : As Per Customer Order.

Temperature Range :
i) Tin Plated Conductor : -65˚C to + 150˚C
ii) Silver or Nickel Plated Conductor : -65˚C to + 200˚C
Voltage Rating(Thin wall) : 1000V, light weight
Tensile Strength : 28 N/mm2
Elongation of Insulation : 230%
Shrinkage,200˚C : < 1%
Low Temperature Bend : -65˚C [-85˚F]
Flammability : Pass
Resistance : Pass (fuels, oils,solvents)
Smoke/Toxicity Index :
i) Smoke index : 6 per meter of wire
ii) Toxicity index : 0.8 per meter of wire
iii) Oxygen index : 30% Oxygen
iv) Temperature index : > 300˚C [572°F]
Standards :
MIL-W-81044, MIL-C- 27500, MIL-C 7078 MIL -W- 16878, MIL-W-22759,
MIL STD-104, MIL-STD-681, MIL-STD-1916
VG 95218 Parts 20, 21, 22, 23 and 1000.
MSV34401
BS G210, BS 4066
TDE 74/P/74 and TDE 75/R/6
S424 14751
Def – Stan. 61-12 Part 18 Issue 4 / Part 26 Issue 3
NFC 32070
NES 714, NES 715
ASTM E 595
NEMA WC 27500

Insulation does not shrink in hostile working environment .
AERO 44 wires have 40% greater cut though resistance than some of the thickly insulated wires.
Dual wall constructions.
600, 1000 and 2500 voltage rating.
Small size and light weight.
No melting or dripping due to prolonging excess heat, because of EBXL process.
Resistance to soldering iron & over load.
Excellent chemical resistance to many acids, carbon solvents, fuels, lubricants, missile fuels, oxidizers etc.
Temperature rating -65°C to + 200°C [-85°F to + 392°F] stable installed performance in very hot, extremely cold and available with low outgassing characteristics for use in an environment of high vacuum and high temperature.
Outstanding electrical arc tracking resistance in wet and dry conditions.
Very low toxic.
Prevents cold flow of the insulation.
Excellent scrape abrasion.
Good flexibility.
RoHS Compliant.

Part Number	Wire Size	Cross Section Area	No.of Strands	Diameter of Single Wire (Nom.)	Overall Diameter (Nom.)	Cable Weight (Max.)
	(AWG)	(Sq.mm)	(Nos.)	(mm)	(mm)	(kg/km)
44G41086XXYY	28	0.08	7	0.13	1.62	5.65
44G41085XXYY	26	0.13	19	0.10	1.75	6.85
44G41084XXYY	24	0.20	19	0.13	1.99	9.67
44G41083XXYY	22	0.33	19	0.16	2.26	12.35
44G41082XXYY	20	0.52	19	0.20	2.56	17.41
44G41081XXYY	18	0.82	19	0.25	2.84	22.62
44G41080XXYY	16	1.31	19	0.29	3.04	26.64
44G41079XXYY	14	2.08	19	0.36	3.47	36.16
44G41078XXYY	12	3.31	37	0.32	4.16	49.56

Note : XX* : Please add last two digits in the part number as per the colour code given hereunder replacing XX while ordering
Red – 01	Yellow – 02	Blue – 03	Black – 04	Green – 05	Grey – 07	Brown – 08	White – 09	Orange – 10	Violet – 11