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Def Stand 61-12 Part 33

AERO 55 600V Single Core Dual Wall Insulated Airframe Wires

  • Hook up signal wire & cables used in aircraft, avionics, military electronics, satellites, helicopters, missiles, automobiles and appliances.

  • Conductor : Annealed Tinned Copper Conductor
  • (Optional : Silver Coated Copper Conductor / Nickel Coated Copper Conductor)
  • Insulation : Dual Wall Radiation Cross-Linked Specially Formulated ETFE (Ethylene Tetrafluoroethylene)
  • Single core
  • Color : As Per Customer Order.

  • Temperature Range :
    i) Tin Plated Conductor : -65˚C to + 150˚C
    ii) Silver or Nickel Plated Conductor : -65˚C to + 200˚C
  • Voltage Rating : 600V, light weight airframe
  • Scrape Abrasion : >100 cycles
  • Flexing Endurance : >1000 cycles
  • Shrinkage : < 1 %
  • Thermal Endurance : 200˚C, 10000h
  • Permitivity at 1KHz : 2.7
  • Dissipation Factor : 0.001
  • Standards:
  • SAE AS227759/32-35 and / 41 to / 46
  • NEMA-WC-27500(Cables)
  • Def-Stan 61-12 Part 33 Issue 5
  • VDE 9426, 9427, 9428
  • British Standard 3G233
  • Airbus ABS 0820 to 0826
  • ASTM D150

  • Insulation does not shrink in hostile working environment .
  • Better cut though resistance characteristics.
  • Single or dual wall constructions.
  • Small size and light weight.
  • No melting or dripping due to prolonging excess heat because of EBXL process.
  • Resistance to soldering iron & over load.
  • Excellent chemical resistance to many acids, carbon solvents, fuels, lubricants, missile fuels, oxidizers etc.
  • Temperature rating -65˚C to + 200˚C [-85˚F to +392˚F], stable installed performance in very hot, extremely cold and high vacuum conditions.
  • Outstanding electrical arc tracking resistance in wet and dry conditions.
  • Very low toxic.
  • Mechanical ruggedness.
  • Good flexibility.
  • Excellent scrape abrasion.
  • RoHS Compliant.

Part Number Wire Size Cross Section
Area
No.of
Strands
Diameter of
Single Wire
(Nom.)
Overall Diameter
(Nom.)
Cable Weight
(Max.)
(AWG)  (Sq.mm) (Nos.) (mm) (mm) (kg/km)
55G24085XXYY 26 0.13 19 0.10 1.03 2.5
55G24084XXYY 24 0.20 19 0.13 1.16 3.4
55G24083XXYY 22 0.33 19 0.16 1.29 4.8
55G24082XXYY 20 0.52 19 0.20 1.49 7.0
55G24081XXYY 18 0.82 19 0.25 1.80 10.7
55G24080XXYY 16 1.31 19 0.29 1.98 13.4
55G24079XXYY 14 2.08 19 0.36 2.42 20.5
55G24078XXYY 12 3.31 37 0.32 2.84 30.5
55G24077XXYY 10 5.26 37 0.40 3.42 48.3

 

Note : XX* : Please add last two digits in the part number as per the colour code given hereunder replacing XX while ordering
Red – 01 Yellow – 02 Blue – 03 Black – 04 Green – 05 Grey – 07 Brown – 08 White – 09 Orange – 10 Violet – 11

 


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