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Automotive Cables

AV Wire

  • Low-tension electric wire for Automobiles.
  • Used in Motorcycles and other motor vehicles for starting, charging, lighting, signal and instrument panel circuits.

  • Conductor : Soft-annealed electrolytic Copper E-Cu ETP1 according to JIS C 3102 bare conductor construction according to JASO D 611-94
  • Insulation : PVC, Lead free
  • Colour : As per customer order.
  • Single core

  • Temperature Range : – 40°C to +80°C (3000 Hours)
  • Standard : JIS C 3406
  • Test Voltage : 1 kV
  • A : Low Voltage wires
  • V : Vinyl

  • Flame retardant.
  • Highly resistant against acids, lyes, Petrol and diesel
  • Flexible conductors with PVC insulation for extra flexibility

Part Number Conductor Construction Insulation Wall Thickness Nom  Cable Max. Conductor Resistance at 20°C Current Carrying Capacity Standard Length*
Nominal Cross- Section No. of Strands Diameter of Single wire max. Conductor Diameter Approx Overall Diameter Weight Approx.
Nom Max.
mm2 nos mm mm mm mm mm kg/mm Ω/km Amps mtrs
 80106XX  0.5 7 0.32 1.0 0.6 2.2 2.4 10 32.7 13 1000
80154XX 0.85 11 0.32 1.2 0.6 2.4 2.6 13 20.8 17 1000
80112XX 1.25 16 0.32 1.5 0.6 2.7 2.9 17 14.3 21 1000
80114XX 2 26 0.32 1.9 0.6 3.1 3.4 25 8.81 28 500
80117XX 3 41 0.32 2.4 0.7 3.8 4.1 39 5.59 38 500
80121XX 5 65 0.32 3.0 0.8 4.6 4.9 60 3.52 51 500
80125XX 8 50 0.45 3.7 0.9 5.5 5.8 90 2.32 67 500
80155XX 15 84 0.45 4.8 1.1 7.0 7.4 150 1.38 92 500
80156XX 20 41 0.80 6.0 1.1 8.2 8.8 220 0.887 121 500
80157XX 30 70 0.80 8.0 1.4 10.8 11.5 390 0.520 169 500
80158XX 40 85 0.80 8.6 1.4 11.4 12.1 460 0.428 189 500
80134XX 50 108 0.80 9.8 1.6 13.0 13.8 590 0.337 220 500
80135XX 60 127 0.80 10.4 1.6 13.6 14.4 680 0.287 224 500
80159XX 85 169 0.80 12.0 2.0 16.0 17.0 910 0.215 300 500
80139XX 100 217 0.80 13.6 2.0 17.6 18.6 1100 0.168 357 500

Other length as per Customer order.

Current Carrying capacity given is for the maximum conductor operating temperature of 80°C and ambient air temperature of 40°C.


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